FGI automatic single-axis single-control take-up machine solution: accurate and efficient, help cable production new upgrade!

1.Introduction

Take-up machine

Winding machine is a kind of equipment for winding cable, rope, wire and other linear materials, widely used in wire and cable, metal processing, textile, chemical fiber and other industries.

The working process is divided into two steps:

Traction: The wire is pulled from the wire reel through the traction device. A traction device usually consists of a pair of traction wheels, one driven by a motor and the other passive. When the motor driven traction wheel rotates, the wire is sandwiched between the two wheels and pulled out.
Winding: After the wire is pulled out, it is wound to the reel of the take-up machine. The reel is equipped with a pair of winding wheels. When the winding wheel rotates, the wire is wound to the reel, and the reel is also rotated to ensure that the wire is tightly wound.

In modern industrial production, take-up machine as the core equipment, its performance directly affects the production efficiency and product quality. However, the take-up machine often faces a complex working environment and diversified market demand, which puts forward higher requirements for technical performance. Therefore, the practical application of the take-up machine needs to focus on five key technical points.

(1)Winding tension control: Stability is key

In the winding process, the stability of tension is very important. If the tension of the take-up machine changes, it may cause the wire to cross, overlap, or even break, seriously affecting the density and appearance quality of the coil. This will not only increase the scrap rate, but also may interrupt the production process and cause unnecessary losses. High precision tension control technology is the core to ensure the stable operation of the take-up machine

(2)Line precision control: precision determines quality

The wiring quality directly affects the equipment performance and product life, especially in the straight-axis wiring scenario, the traditional method is often difficult to meet the high precision requirements. The lack of alignment accuracy will lead to alignment deviation, which will increase the reject rate, and require frequent manual intervention and debugging, affecting the continuity of automated production. Therefore, improving the alignment accuracy is the key to improve production efficiency and product quality.

(3)Process data management: Intelligently improve efficiency

Different specifications of wire have different requirements for wire take-up machine parameters. If you need to manually adjust wire speed, tension, coil diameter and other parameters every time you replace the wire, it will not only consume time and power, but also reduce the overall production efficiency. Therefore, the introduction of intelligent process data management system is particularly important, which can realize the automatic adjustment of parameters, greatly reduce manual operation, and improve work efficiency.

(4)Compatibility and scalability: Flexibly respond to diverse needs

Some products have special process requirements for take-up machines, and customized equipment is often expensive, and requires additional learning costs, and the cost performance is not high. Therefore, the compatibility and scalability of the take-up machine have become the focus of user attention. Devices with good compatibility and scalability can adapt to a variety of process requirements, reducing equipment replacement costs while increasing production efficiency.

(5)Environmental adaptability: Green and low-carbon is the trend

Take-up machine is usually installed in the workshop, space is limited and there are certain requirements for noise. In addition, with the promotion of industrial green and low-carbon transformation, the problem of high energy consumption of traditional multi-axis take-up has become increasingly prominent. Therefore, the new generation of take-up machine needs to be optimized in terms of compact design, low noise operation and energy saving to meet the needs of modern industrial development.

These five points are the only way for enterprises to break through the development bottleneck, optimize the production process, and improve the efficiency of equipment. Accurately grasp these points, enterprises can seize the opportunity in the fierce market competition, to achieve the maximum production efficiency and sustainable development.

FGI- automatic single-axis single-control take-up machine scheme

FGI is equipped with advanced control system for automatic single-axis single-control take-up machine, with excellent speed regulation and torque control performance, whether it is high-speed take-up or precise tension control, excellent performance, far beyond similar products. The device provides a rich user interface for parameter setting, status monitoring and personalized customization, and the operation is convenient and flexible. In addition, it has excellent long-term stable operation capability, even under continuous high-intensity operations, it can maintain reliable operation and performance is consistent.

2.Five core advantages

High precision tension control, more stable and reliable

Precision wiring intelligent solution, more accurate and efficient

Compact structure and energy-saving design, environmental protection more worry

Data and traceability, smart more convenient

Wide applicability and scalability, flexible and secure

3.Summarize

FGI automatic single-axis single-control take-up solution uses high-precision control technology, precision wiring process and highly automated operation, significantly improving production efficiency and product consistency. Its modular design is easy to maintain and upgrade, combined with advanced data management, reducing operation and maintenance costs. The equipment has excellent performance in wire and cable, electronic wire, optical fiber and cable and special cable industries, providing accurate, efficient and stable cable take-up solutions to help improve production efficiency and product quality.