Application of FGI FD800 Series Frequency Inverter in pipe belt machine of coking plant

FGI  FD800 frequency converter enables the operation of key equipment in the coking plant In modern industrial production, especially in heavy industry such as the coking plant, it is important to ensure the efficient and stable operation of production equipment. ال FD800 series frequency converter launched by FGI Science And Technology Co., Ltd. has played an important role in the application of pipe and tape machines with its excellent performance and reliability, effectively improving the operating efficiency and stability of key equipment in coking plants.

1.Background

The coking plant is an important industrial facility for converting coal into coke. Its production process is complex and involves many large machinery and equipment. Among them, the material conveying system is one of the key links to ensure the continuous operation of the entire production line, and as the core equipment of material conveying, the running state of the pipe and strip machine directly affects the continuity and efficiency of production. The traditional driving mode of pipe and belt machine mostly adopts the mode of constant speed motor and mechanical speed regulating device, which not only has high energy consumption, but also is difficult to meet the precise control requirements under different working conditions. With the improvement of energy-saving and emission reduction requirements and the progress of automation level, how to improve the operation efficiency of pipe and strip machine and reduce energy consumption has become the main challenge faced by coking plants.

2.Solution

(1) Frequency converter Overview

FGIFD800 series frequency inverter is a high performance low voltage inverter, suitable for motor speed control in various industrial scenarios. This series of products adopts advanced vector control technology, with high precision speed and torque control capabilities, which can significantly improve the dynamic response speed and stability of the system.

(2) Application advantages

• Energy saving: Through accurate speed adjustment, unnecessary energy waste is reduced to achieve significant energy saving effect.

• Optimized control: Support a variety of control modes (such as V/F control, sensorless vector control, etc.), can flexibly adjust the control strategy according to actual needs.

• Safe and reliable: It has a perfect protection mechanism (overvoltage, undervoltage, short circuit, temperature monitoring, etc.) to ensure the safe operation of the equipment under various working conditions.

• Easy integration: Provide rich communication interfaces (Modbus, Profibus, Ethernet, etc.), easy to seamlessly connect with the existing control system.

(3) Execute solution

In the practical application of the coking plant, the FD800 frequency inverter is installed in the drive system of the pipe and belt machine, replacing the original fixed speed drive mode. Through the real-time monitoring and automatic adjustment of the speed of the pipe and belt machine, the fine management of the material conveying process is realized. At the same time, combined with the intelligent monitoring system, the equipment can be remotely monitored and fault early warning, which greatly improves the maintenance efficiency and equipment availability.

3.Implementation effect

Since the introduction of the FD800 frequency inverter, the operation of the pipe and strip machine in the coking plant has been significantly improved:

• Production efficiency: Through precise speed control, material accumulation or shortage caused by speed mismatch is reduced, and overall production efficiency is improved.

• Reduced energy consumption: compared with traditional drive methods, energy consumption is reduced by about 20%-30%, which brings considerable economic benefits to the factory.

• Reduced maintenance costs: Due to the good protection mechanism of the inverter, the damage caused by overload or other abnormal conditions is reduced, the service life of the equipment is extended, and the maintenance cost is reduced.

• Environmentally friendly: Lower energy consumption means less carbon emissions and helps companies achieve green sustainability goals.

4.Conclusion

The successful application of FGI FD800 frequency inverter not only solves many problems in the operation of pipe and strip machines in coking plants, but also brings significant economic and social benefits to enterprises. In the future, with the application and development of more advanced technologies, it is believed that more industrial enterprises will choose efficient and reliable inverter solutions to promote the development of the industry in a more intelligent and green direction. If you are looking for a solution that can significantly improve equipment performance and reduce operating costs, consider the FGIFD800 inverter. It will be an ideal choice for your move towards smart manufacturing. If you have any questions or need further information, please feel free to contact us!